Process + Procedure
I'll be using Fusion360 and Adobe illustrator to design and prepare this clock. My design steps are as follows:
- measure exact dimension of clock kit and door frame
- use F360's sketch environment draw first 3-tier pattern for outer clock shape
- create a circular pattern to repeat the 4 major design elements of clock
- stop sketch and extrude clock
- create second sketch for clock face
- extrude clock face
- create third sketch for numbers and spindle hole
- extrude-cut numbers into clock face, extrude-cut hole into all clock body
- combine-cut clock face into outer body
- assign materials to bodies and render final model
- create sketch projections for all bodies
- export projects as DXF
- use Illustrator to create artboard sized to material (cast acrylic and wood)
- layout DXF files in Illustrator to test and cut clock
- test cut until satisfactory outcome
- cut final pieces
- clean acrylic with acetone, sand wood and seal with butchers block
- assemble final clock with clock kit
In this process, I ended up switching the materials used. Originally I was going to make the clock face out of acrylic and the outer body of wood. Due to the material constraints, I ended up switching the materials and bodies. In this process I also created multiple outer rings. In my original file, I only created one layer, but seeing how each layer of acrylic added dimension, I changed my design to account for multiple layers.
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