Then I moved onto acrylic. Again, The wrap around piece was a bit short, so I lengthened it again. I figured if I had extra material, the popper would stick out a bit more. This one worked as well. During the process I learned a few things. The epoxy that stuck the popper together with seeped into the channel, making the twist not very smooth. I made sure to epoxy more cleanly and sand down my extruded piece to give it more space to turn smoothly. I also felt sharpness from the wrap around piece in its corners, so I fillet those to make it smoother. With these iterations I moved to my final model