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Outcome


Tiger Sleeve


My project is a coffee cup sleeve that includes a handle. The sleeve was constructed by layering 3 mm black and orange acrylic that was cut into a circular shape. The top two and bottom two circular pieces included and extrusion on the back with a slot. This slot is where the handle was attached. The handle was made with 3 mm black acrylic, and the shape was created using heat forming. My initials were also engraved onto the top of the handle.

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Mood Map 


My mood map consists of a lot of things I like to do on any given day. It includes basketball because I love playing basketball, as well as Goku because he is a character from one of my favorite anime TV shows. My favorite animal is also a tiger, so I was interested in using the colors black and orange. I do not drink coffee that often, however when I do its usually because I need to. I most often drink it when I have a long night and have to get up early the next morning and do work. I am usually rushed, so I am always drinking coffee on the go. I also included lined patterns on the mood map because I find them very aesthetically appealing and appreciate them.


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The inspiration for this project comes from my appreciation for aesthetically appealing things. When I got coffee last week to brainstorm ideas for this project, the most striking part of the coffee cup was how bland the sleeve was. The sleeve is light-brown and did not have any design on it, as well as did not do its job because my hand was still feeling most of the heat from the coffee. A picture can be seen below. This drove me to create an aesthetically pleasing sleeve that would also keep your hand from feeling the heat of the coffee.


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Sketches


I knew I wanted to do a sleeve with a lined pattern, so I sketched it out to see how it looked. I also sketched out the connection piece in which the handle would be bent around.

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Prototyping


The first part of the prototyping included creating the shape for each piece of the layered acrylic. This was done using solidworks. I did not want the the sleeve to be a simple circle, so I created divots around the circle. It was an iterative process to get the correct size for the inner and outer circles, as I wanted the sleeve to go up to a certain height on the cup. After a couple iterations, the perfect size was determined to be an inner diameter of 3.1 inches with and outer diameter of 3.39 inches. A screenshot of the shape used for laser cutting can be found below, as well as one of the laser cut layers of acrylic.

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The pieces were then layered and the actual sleeve was created.

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After the sleeve, the last step was to make the handle. I originally made a handle by bending a 10 inch piece of black acrylic, however once it was created and I started using it I realized that the handle was way too large. The point where your hand grabbed the handle was about 4-5 inches from the actual sleeve, so I had to make some changes. 

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For my redesign of the handle, I changed the total length to 7.5 inches to reduce the overall size. I also decided to angle the handle slightly upwards to give it more of a handle aesthetic. My initials were also engraved on the handle to recognize the creator. 

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