Headphone Stand

Made by Izzy Hong

Created: October 17th, 2018

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Headphone Holder — digiTOOL F18 A1

DXF: https://drive.google.com/file/d/1wzXfd8kG3m2CA-ddjXtGnM26wD3blPdg/view?usp=sharing

Presentation: https://docs.google.com/presentation/d/16m-sN7fiCmOzJ3_YkTDmYHr2CVv6vRcbPtpwL3psAPA/edit?usp=sharing

Intention

My close friend is an avid headphone collector and user. He would like to display his favorite ones on his desk but is finding that ones currently offered on the market are not friendly for student budgets. Products that are in his price range are not durable and have fallen apart after a short period of time. In addition, they are difficult to transport/pack.

He told me how he started this hobby with his dad as a young child and values the memories and lessons he has learned from collecting over the years. This was one of the reasons why it was important to him to keep these headphones in pristine condition.

My goal is to create a headphone stand that is somehow collapsible and durable enough to endure travel and time. In addition, I would like to add a feature that allows him to store the headphone cords to help create an organized system.

Research + Context

There are many options available however, there are very few that house multiple pairs of headphones at once. Most stands max out at two pairs and he would like to have one that holds 3–4 pairs. Most stands are made of one single piece and aren’t conducive to frequent moves and travel. In addition, they often lack an organization system for wires and adapters that are needed to use the headphones.

Aesthetic + Inspiration

The form of my design is influenced by current headphone stands (the general idea of headphones hanging off of a limb from the main base). However, my design includes multiple limbs, cord spools, and hopefully a collapsable system. Also, since this hobby has grown with him throughout the years so I liked the idea of the visual representation being a tree (or something similar).

Process + Procedure

Materials Used: Clear Acrylic, PLA (3D printed leaves), and Acrylic Glue

Steps:

1. I created an Adobe Illustrator (AI) file that would contain all the individual elements of the main portion of the headphone stand. I opted to use Illustrator instead of Fusion 360 since my pieces are more abstract in shape. In addition, the artboard layout made it easier for me to keep track of all the individual pieces that needed to be cut, scored or engraved.


2. I then modeled 3D decorative leaves in Fusion 360 to be added to the three main hooks that would hold the headphones. The leaves are each about 2cm long and about 1cm wide. I printed them through the Stratasys machine. I rendered various colors for the leaves to picture how they would look if I painted them. In the end, I chose to make the leaves white because it looked the best with the clear cut acrylic. 

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3. While the leaves were printing, I began the laser cutting process. I cut the pieces out of 3mm clear acrylic. All parts that are in blue were cut out of the piece. 


4. I then engraved a pebble and leaf pattern onto one of the circle layers and scored my friend’s name and the year on to another circular layer.

5. After finishing with the laser cutter, I peeled off the protective layers and cleaned off my pieces. Lastly, I attached the separate pieces using acrylic glue and a lot of patience.

Challenges

I ran into some issues with balancing the weight of the bottom of the holder with the weight of the headphones. I weighed the headphones prior to creating the acrylic model, however, the holder would tip in different directions because each pair weighs a different amount. I fixed this by adding more layers to the bottom, increasing the height and weight of the stand overall. For the next iteration, I would like to make the base wider (so that it matches the end of the limbs paralleling it) and add some weights to the bottom as well.

Another challenge I had was working with the acrylic glue. It took much more time and effort to have it set in the exact spot I wanted it too. I also learned that the glue, while strong, is not as sturdy as creating notches and then reinforcing with glue. In the next iteration, I would definitely like to implement a notch system.

Reflection

Overall, I am happy with my final product. I always enjoy doing projects for other people because it pushes me to become a more empathetic and aware designer. This project was short and fast-paced however, it did get me to really discover what one of my friend’s needed in their life. This headphone stand is more than just functional, it is a means of helping him protect his favorite memories and anecdotes from childhood.

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Final Product

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Digital Tooling (DigiTool) provides a platform for any CMU student to learn Digital Fabrication processes; all of which are very hands-on. Like these processes, this class is also very hands-on. I...more


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